Consumer Info

Whether the accident is your fault or the other driver’s, make sure you go to an appropriate repair shop and ask for what you require!

1. That fender bender will be a major expense. If the accident is your fault and you have the typical $500 deductible for a collision, kiss your money goodbye. A survey of repair shops in the Washington, D.C., area by Consumers’ Checkbook, a nonprofit consumer information group, shows that replacing a fender on a 1998 Buick LeSabre can cost as much as $982. A new front bumper on a 2006 Mercedes-Benz E-Class can go as high as $1,350.

2. Approved shops are beholden to tightfisted insurers. Auto insurers contract with providers to repair vehicles for a pre-negotiated rate (think of it as managed care for sick cars). And your car could be the victim of cost cutting. Some practices, such as requiring low hourly labor rates and making the shop pick up the rental car tab if a repair takes too long, could tempt shops to cut corners — by, say, neglecting to align the wheels or using plastic filler in a dent rather than replacing the sheet metal. “Insurers have wired the shops to give them so many discounts that, to stay alive, the shops often do the bare minimum,” says Erica Eversman, of Vehicle Information Services, which provides consulting and forensic experts for both insurers and consumers. For a list of independent shops that meet certain quality criteria, go to Assured Performance Collision Care.

3. Not all replacement parts are created equal. Original-equipment manufacturer (OEM) parts are designed to match precisely and may be safer. But insurers prefer that shops use generic or salvage replacement parts because they’re cheaper. If you cause an accident, you could be bound by wording in your policy to use aftermarket parts or pay the difference for OEM parts. But if someone hits you, tell the shop to use OEM parts.

4. The due date is most likely fiction. Mechanics routinely blame missed deadlines on delays in parts delivery. The truth is that many of them take on more business than they can handle. Before you commit your business to a shop, check the local Better Business Bureau and government consumer-affairs offices for complaints against it.

5. A rented car will cost you. Renting a car for three weeks could cost $1,000 or more. Even if you have optional rental-car insurance (which costs $1 or $2 a month), your daily reimbursement may be limited to the cost of a compact car. If you need a minivan while your car is in the shop, make sure you have minivan-size coverage.

6. Your car needs a shop that speaks its language. Many European cars use aluminum and ultrahard steel that require special equipment to repair. Plus, replacement parts for late-model European vehicles have to be fit with an especially high degree of precision. Shops should be certified by the manufacturer to do the work, meaning they must have specialized training and equipment — and charge higher rates. Insurers won’t necessarily recommend these shops, but they should be willing to pay the tab.

7. The insurer’s warranty isn’t all it’s cracked up to be. Insurers sometimes dangle warranties on the parts (for as long as you own the vehicle) to entice you to go to shops in their network. But the body shop’s guarantee is the one that’s important. Nearly all shops will guarantee their work, and parts makers guarantee their parts, making the insurance warranty all but worthless.

This article was reported and written by Mark Solheim for Kiplinger’s Personal Finance Magazine.

General Motor’s Approves D8152 Clearcoat For Warranty Repairs

General Motors has approved PPG’s new D8152 Performance + Glamour Clearcoat and the DLV800X series of a-chromatic primer surfacers for worldwide use in warranty refinish repairs. The two products, part of the PPG Global Refinish System®, meet GM’s demanding quality standard known as Specification GMW15406 and join a long list of GM-approved PPG coatings from the PPG and Nexa Autocolor™ paint lines, including Deltron® and the new waterborne technology of Envirobase® High Performance and Aquabase® Plus.

“PPG has worked very hard to meet GM’s high standards of quality and durability and we appreciate their recognition,” said Kevin Loop, PPG OEM business development manager, “GM dealers and their authorized repair and refinish facilities will be able to use these coatings for warranty work with the confidence they’ll be able to deliver a finish comparable in appearance to the original OEM vehicle finish.”

D8152 is designed for use over Global BC and Envirobase® High Performance basecoats and is the perfect complement to D8150, Global Performance Clearcoat. This world-class clear has been specifically developed for exceptional gloss, ease of application, easy buffing and exceptional holdout. It’s the ideal choice for luxury cars and any project that demands ultimate high gloss finish.

The DLV800X series consists of three premium-level a-chromatic surfacers – white, black and gray – which can be mixed to achieve the desired gray tone. These surfacers offer excellent adhesion, film build, surface leveling and gloss holdout over a wide range of substrates.

Loop adds, “We have a long-standing, solid relationship with GM. They know the quality and value of our products. We’re happy to have them count on us.”

PPG Water Borne Paint

The value of a spray out card

While converting recently to PPG’s Envirobase HP all seems to be going very well with the product. The colors are mostly good but there is the odd color that needs to be tinted. As I have discovered, I need to do spray out cards on all colors and check for a good color match. This also creates a color library and saves time tinting down the road when a color is not acceptable. Proper documentation is a must when tinting a color. I include everything I have done to the color so the next car I spray which is the same color, the color match is perfect. There are many popular colors out for 2008-2009 so doing a card is a must. I have seen my silver library grow and grow over the last month. I also have a lot of reds and blues which seem to be popular also.

One important piece of information needed to be added to the back of the spray out card is how many coats of paint you apply. Three is usually sufficient plus the control coat but some colors are low hiders so writing down this info is vital. I also write down what kind of clear coat I use over the Envirobase as we use two different types of clear. I do not seal the spray out card to test if the color covers well or not. This info is documented and kept on file for use at a later date.

It is very important to get regular updates for your computer system as PPG is always updating their colors so ask your distributor for the CD if you have not received an update in the last six months or so. Another great tool is PPG online color library. These are the latest color formulas and variances. If your chips do not provide a close match then check the online color library to see if there are any more variances for your color you are about to spray. Chances are there will be at least one or more variances for you too choose from. So check your color using a spray out card and make sure you add it to your color library for later reference.

PPG News

Sterling St. Thomas begins using PPG paints

Daimler Trucks North America has selected PPG Industries, Inc. for OEM and aftermarket paint needs for heavy-duty truck production at the Sterling St. Thomas Plant. In January 2004, Daimler Trucks North America corporate management recognized PPG as a Total Source Supplier awarding PPG all of the paint business at the Portland Truck Manufacturing Plant. Daimler Trucks North America has now extended the partnership to include all production at the Sterling Truck Plant in St. Thomas.

As a Total Source Supplier, PPG will provide a complete range of paint technologies enabling Daimler Trucks North America to meet its customer demands and compete in the heavy-duty truck market.

The line-up of products includes a full range of materials consisting of PPG’s industry leading Powercron® electrocoat and Delfleet® topcoats on cabs, as well as on all chassis.

Delfleet topcoats have been approved for Daimler Trucks North America applications and are utilized for their operations. Along with the award of the OEM topcoat business, PPG is recognized as an approved aftermarket supplier, meaning Delfleet is approved for use in the aftermarket for warranty and paint repairs on all Daimler Trucks North America, Sterling, and Western Star models. The approval encompasses all Daimler Trucks North America LLC businesses and repair centers worldwide.

With the aftermarket approval, the same quality paint system is extended from the OEM to the aftermarket creating a unified offering.

Delfleet is backed by service professionals specifically trained as application experts. These service representatives are working with Daimler Trucks North America dealerships to ensure customer satisfaction and performance of the products.

Delfleet has been rigorously tested and approved by Daimler Trucks North America corporate engineering. These products have passed all test requirements including corrosion resistance, adhesion, chip resistance, and UV durability.

The benefits of utilizing Delfleet® are easy to understand. In addition to providing durability and excellent appearance, the high quality urethane resin technology enables users to benefit from the positive attributes listed below:

High solids, two component urethane paint system providing superb performance are globally VOC compliant.

Low HAP’s formulations.

Lead free and chrome free options available for all color formulas.

Computer aided color manufacturing ensuring consistency.

Global network for technical support, warehousing, and distribution.

PPG service reps located near Daimler Trucks North America/Sterling/Western Star dealers in North America.

Proven paint technology approved by Daimler Trucks North America corporate engineering.

SATA Launches The Sata Jet 4000 Spray Gun

Sata has announced the launch the SATA jet 4000 B, replacing the successful SATA jet 3000 B. According to Sata, the new, curved gun handles of the SATA jet 4000 B has been designed to fit the hand like a glove. The low centre of gravity improves the balance of the gun, thus minimizing the strain on the wrist. The weight of the SATA jet 4000 B has been reduced by 15 percent compared to its predecessor. With integrated digital pressure gauge and RPS disposable cup, the company says it’s the lightest gun of its class.

The control elements also come in a new design. Due to their improved profile, they can be exactly adjusted even when wearing gloves. The round/flat spray control has been completely redesigned as well: with one quarter turn only required from open to closed, the spray fan can now be precisely tuned with linear effect to the shape of object to be painted.

At the time of its market launch, the SATA jet 4000 B will be available with the following nozzle set-ups: The RP versions with the sizes 1.2 / 1.2 W / 1.3 and 1.4 and the HVLP versions with the sizes WSB / 1.3 / 1.3 C / 1.4 and 1.5.

The SATA jet 4000 B is also equipped with a trigger cover element to protect the paint needle from overspray, thus increasing the lifetime of the paint needle packing. Furthermore, self-tensioning paint needle and air piston packing minimize time consuming maintenance repairs. The proven cup connection (Quick Cup Connector) with bayonet for a quick and clean cup change has been adopted from its predecessor to ensure best conditions for the use of the RPS disposable cup system. To save time during disassembly and cleaning, the air cap thread has been further shortened.

The air cap consists of sturdy chrome-plated brass, while fluid tip and paint needle are made of stainless steel. In combination with the corrosion resistant chrome surface of the drop forged gun body, the spray gun is extremely robust and waterborne proof.

If you’re a Sata lover then check out the new SATA jet 4000. I have sprayed one and I think the gun is good for water borne base coat. I still love my Iwata’s better but like the feel of the gun in my hand. The SATA jet 4000 is also a lot lighter than the 3000 which is great for painters who spray many vehicles every day. Your arm feels fresh at the end of the day!

Refinish News

It’s a New Age for Refinish
Years ago, when many of us first got into the collision repair business, 90 percent of the colors we dealt with were direct gloss formulas, with no clear involved. When we repaired a panel, we finished to the nearest edge, and considered the job done.
Today, that’s no longer the case. When you look at current OEM palettes, just about the only direct gloss colors left are gloss white and a handful of reds. Nearly everything else involves a base color—which can be solid, metallic, or tinted clear—with a clearcoat over the top. And that’s not the only thing that has changed.

Blending basics—your keys to invisible repairs

By John Hristias, PPG Industries Australia
The difference between OEM painting conditions and procedures and those used in the typical collision shop have never been as great. OEM metallic and pearl paints are typically waterborne, as opposed to the solvent-borne paints used in collision repair. Many modern assembly plants have used electrostatic spray to apply metallics, which can polarize the metallic materials, and thus change the reflective qualities. And to reduce the amount of topcoat color required, many OEMs now use a colored undercoat, or colored primer, under the actual color. Final color, then, is the result of the undercoat showing through both the topcoat and the clearcoat.

In addition, OEM pigment choices tend to be extremely broad, compared to the range of colors carried in most refinish systems (for example, 50 yellow OEM pigments, compared to the four carried in most premium refinish systems). And regardless of how the vehicle was finished at the factory, color is quite likely to have faded a bit if the vehicle is several years old, or has been continually exposed to the elements. Even armed with the more than 200 tinters that it would take to provide accurate matches to every OEM finish, a collision shop could still see some variability, just because of painting conditions. Little wonder, then, that edge-to-edge blending has, by and large, become a thing of the past.

Assessing the Situation

When doing the estimate on a damaged vehicle, it’s important to note that, when we talk about the “repair area” for a damaged panel, we are just talking about the area of damage itself. We need to consider the area that will be covered by the new primer coat we apply during the course of the repair. As the primed area will in most cases be several times larger than the damaged area, it’s important to allow for this, or you can seriously underestimate the time and materials that it will take to do the job.
Bearing that in mind, here are some things you should consider when deciding how far you should continue to blend a repair finish:
Mentally divide the panel being worked on into thirds (both lengthwise and heightwise). If a metallic or pearl color repair extends into more than two of those thirds, then you should continue the blend into the next panel.

If the finish being used is a solid-color basecoat/clearcoat, the blend can, in most cases, be restricted to the panel being repaired.
If a panel is being replaced, rather than repaired, then the color should be blended into the surrounding panels regardless of the color being used.
The Clear Difference. When we talk about blending, we’re talking about color only. The entire panel (or panels) should be clearcoated to ensure maximum durability of the repair.